The Ultimate Electric Forklift Buying Guide

Are you thinking of investing in a new forklift? You’ve probably heard a lot about electric forklifts lately and for good reason. They are a great solution for warehouses, as they are cleaner, quieter, and often cheaper to run than traditional forklifts. However, finding the right electric forklift can sometimes be tricky. That’s why we created this ultimate guide for you.

We'll cover the basics, the benefits, and the details. Whether you're a first-time buyer or just doing your research, we'll give you the information you need to make a smart decision for your business.

Electric Forklift Basics: The What and How

Have you ever watched an electric forklift, aka material handling forklift, operating and wondered how a powerful device like that is able to function? Here's the explanation in simple terms – no PhD in engineering needed.

• Power Source: The battery is like the forklift's fuel tank, but instead of being filled with gas or propane, these types of forklifts use heavy-duty batteries. Think of it like your phone's battery, but much bigger – you'll need to charge it often, but it'll still keep your forklift running smoothly.

• The Motor: The motor is essentially the forklift's engine. Unlike gas-powered engines that need to warm up, electric motors provide full power from the moment they're turned on, which means better response time and smoother operation when you need to lift and move heavy loads.
• Hydraulic System: This is the workhorse of a lifting system. The electric motor drives a hydraulic pump that drives the hydraulic fluid to push the pistons and ultimately the load. It's a highly controlled system that can generate thousands of pounds of force through a mechanical arm.
• Control System: Modern electric forklifts feature a range of controls. In addition to the usual handlebars, pedals, and levers, you'll find features like regenerative braking (which puts power back into the batteries) and stability control to ensure safety and smooth operation.
• Chassis and Forks: The chassis is the skeleton of the forklift, and the forks are the working platform. Forks are available in different sizes, depending on the load to be lifted so it is necessary to choose the right fork for your load.
• Wheels and Tires: Solid tires are suitable for indoor use as they don’t get a puncture and they perform well on smooth floors. Pneumatic tires are suitable for outdoor use as they provide extra cushioning on rough terrain.
• Counterweight: Yeah, you know, that big fat weight on the back of your electric forklift truck ? That's there to keep your forklift from tipping over backwards when you're lifting a load. Pretty important, huh?

Why Electric Forklifts Are a Smart Choice

So why do electric forklifts make sense for smart businesses? Because they're not just a better alternative to gas-powered forklifts – they're a completely new way of doing things that can revolutionize your operations. Here's what makes them so special.

• They're Easier on Your Wallet: You'll pay a bit more upfront, but your accountant will be very happy with you. Here's the money breakdown:
• Cheaper to Run: No more expensive gas stops. Electricity is a lot cheaper than gasoline, and your bottom line will thank you.
• Less Time in the Shop: Electric forklifts have fewer parts that can break than gas forklifts, which means less time spent in the shop fixing them. No oil changes or spark plugs to replace.
• Built to Last: Take proper care of an electric forklift, and it'll last you a long time. That's a great bang for your buck.
• Mother Nature's Best Friend: Going green isn't just good PR – it makes real business sense.
• Zero Emissions: Your warehouse air stays clean, and you won't have to worry about those nasty exhaust fumes. Your team can breathe easy, literally.
• Whisper Quiet: Say goodbye to that constant engine roar. Electric forklift truck  are so quiet, you might forget they're running.
• Operators Love Them: Happy operators mean better productivity. Here's why your team will appreciate these machines:

• Smooth Moves: They handle like a dream, with none of that jarring stop-and-start you get with gas forklifts.
• Power When You Need It: Hit the throttle, and you've got instant power. No lag, no waiting – just smooth acceleration.
• Less Wear and Tear: Less vibration means your operators won't feel like they've spent the day on a mechanical bull.

• Productivity Boost: When you combine smooth operation, instant power and less downtime, you get more done. Simple as that. Your team spends less time fixing and more time moving product.
• Safety First: These aren't just safer because they're quieter – they come packed with smart features to keep your team protected. Better communication on the floor is just the beginning.
• Money in Your Pocket: Many areas offer tax credits and rebates when you go electric. It's almost like they're paying you to upgrade.

When Electric Forklifts Are the Answer

Electric forklifts are great pieces of equipment, but they're not the best choice for every application. Here's a quick checklist to help you decide if they're right for you.

• Indoor applications: Electric forklifts are the ideal choice for indoor applications. Since they don't produce any emissions, they're a safe bet for enclosed areas such as warehouses and manufacturing facilities. For example, in food plants, electric forklifts help maintain a clean air environment.
• Warehousing and Distribution: Are you looking for something small and fast that can quickly get around your warehouse? Electric forklifts would be perfect for you. They are quiet, agile and accelerate quickly. They are also able to navigate through narrow aisles that would be difficult for other forklifts to maneuver.
• Food and Beverage Industry: Do you work in the food and beverage industry? If so, you know that all aspects of your operation must be sanitized. Electric forklifts fit in seamlessly with these requirements because they are a clean operating vehicle. They do not produce emissions or have any noise, which would be a problem for the strict sanitation requirements.
• Pharmaceuticals: Just as food processing facilities need to ensure a clean environment and controlled processes, pharmaceutical facilities also need to comply with strict regulations. Electric forklifts can help you meet all of those requirements and more.
• Manufacturing: If you have a manufacturing facility, electric forklifts can help you improve your air quality while handling heavy loads. They are also a great option for manufacturing processes that are performed in a small space and require precise control.
• Retail and Logistics: They don't make a lot of noise, so you won't disturb your customers or employees. They'll just quietly do their work.

• Cold Storage: There are special cold storage models, but most electric forklifts can handle cold conditions. They're a great choice for refrigerated facilities where other equipment won't operate.
• Noise-Sensitive Areas: Want to keep things quiet? Electric forklifts are a great option. They're ideal for high-profile operations such as hospitals, office buildings, etc.

• High-Throughput Operations: Modern electric forklift trucks are relatively intelligent when it comes to power management. With quick charging options, you can keep them running virtually around the clock. Simply charge them during your downtime, and you're good to go.
• Emission-Restricted Zones: In areas with strict emissions regulations, electric forklifts are the only way to go. They keep you out of hot water with the environmental authorities while keeping your warehouse humming.

Conclusion

Electric forklifts offer a compelling combination of cost savings, environmental benefits, and improved operator experience. When selecting an material handling forklift, carefully consider your specific needs. Think about factors like lifting capacity, lift height, battery type and capacity, charging options, and operating environment. Don't forget about attachments – they can significantly expand the functionality of your forklift. 

While the initial investment in an electric forklift might be higher than an ICE model in some cases, the long-term cost savings and environmental benefits often make them the best choice.